What is Recycled Leather ?
It`s unique patented process employs high-pressure water jets to force the recycled leather¬†fibres through an integral textile reinforcement core. It`s¬†a process that has major environmental advantages over conventional bonded leather, as it uses no chemicals¬†(no adhesives, no resins ).Its process¬†is a continuous closed-looped system with 95% of water recycled.¬†It is a clean technology product using sustainable natural leather fibers and 100% zero carbon electricity in its production process.¬†
How it`s made ?
Step 1:¬† The base materials of¬†recycled¬†leather is¬†cowhides shavings and trimmings
Step 2: ¬†Leather shavings and trimmings undergo a fiberisation¬†process which shreds¬†and upgrades them into fine usable fibres .
Step 3:¬†¬†Leather fibers are formed into two layers on both sides of a micro textile core.They are fastened with high pressure water jets rather than chemical adhesives.
Step 4Ôľö¬†After color impergnation ,a pu finish coats the leather and a release paper template gives the surface a leather effect grain.
Step 5: ¬†After final inspection and quality assurance it is ready to be rolled . On a roll¬†the leather is more functional to use and will produce less cuttings and wastages¬†in the further use . ¬†¬†¬†¬†
Traditional leather is being rivalled by manmade alternatives. The latest in this new generation is¬†recycled leather.
Made from discarded ‘wet blue’ leather off-cuts that normally end up in landfill, recycled¬†leather saves needless waste. Plus it‚Äôs available to cut from the roll. So Unlike¬†leather hides there‚Äôs minimal wastage and, of course, lower material costs. Not all recycled¬†leathers are the same…
Recycled¬†leather comes in numerous forms. Most rely on adhesives and resins to bond the leather fibres together to form the material. However, recycled leather from ELFA¬†leather¬†is different. The ELFA¬†leather¬†patented process uses no chemicals and resins¬†whatsoever but just water alone. With its strong eco credentials, high performance and low cutting wastage,¬†recycled leather from ELFA¬†leather enterprise¬†is fast becoming the material of choice for the footwear, leather goods, upholstery and transport sectors.
Why use¬†recycled leather as an alternative to traditional leather?
Recycled¬†leather has all the natural benefits of traditional leather plus it is more eco-friendly, saves wastage, is lighter (for less fuel consumption), more durable, both cheaper and easier to keep clean and can be relied on for consistency of colour and texture. For Example as below :
1 tonne of leather….
….generates only about ¬†255kg of finished, tanned leather…
…the remainder….¬ĺ of the tonne is waste.
It takes approximately 4 leather hides to furnish the interior of 1 car¬†
Trimmings and shavings (the raw material of composition leather) accounts for around 30% of a tannery‚Äôs waste.
ELFA Recycled¬†Leather VS Traditional Leather Hides
|ELFA Recycled Leather||¬†Traditional Leather Hides|
|Less wastage,more cost effective
Cut from rolls 1400mm wide.Length is long
|Leather hides(at widest point): 914.4mm
|Resistant to cracking,tearing and puncturing
Its unique core reinforment textile provides
high performance,improving its quality and
|Can be prone to cracking ,tearing and
puncturing, especially split leather¬†
|More durable¬†– Scuff and scratch resistant
thanks to an easy to keep clean pu coating.
|¬†Prone to scuffs and scratches.|
|Up to 50% lighter – Helping transport
Companies save on fuel consumption and
reduce their carbon footprint.
Weight disadvantage, particularly to
|Uniform texture¬†– Made from leather fibersand given an artificial pattern for a consistent
Flawless finish and feel.
Inconsistent texture – Made from hides which
can be looser and more stretchable in the
Belly and flank areas and relatively tight
Across the backbone.
|Uniform shade¬†– Made from leather fiberspigmented for a consistent flawless color.||
Inconsistent Shade – Each hide is different
and has a unique grain texture.This results in
the dyes and finishes penetrating the grain in
|¬†More flexible and easier to sew.||Can be fairly rigid limiting applications|
|Wipe clean with a damp cloth¬†– No chemical
cleaners or costly cleaning maintenance
Needed to continually look good.
|¬†Cleaning detergents and leather restorativeproducts needed as well as the associated
time and costs.
|Recycled¬†Leather is a better valuealternative to traditional leather¬†||
Leather is expensive,pricing itself out of
Large-scale upholstery applications in
Why¬†Recycled leather can be better than traditional leatherÔľü
Recycled¬†leather outperforms traditional leather in several key areas.
Compared with Traditional Leather hides , price is more competitive .¬†
Made from discarded wet blue leather off-cuts that normally end up in landfill ,together with high pressure water jets to force the natural leather fibers through an integral textile reinformancement core.It is a clean eco-friendly material ,no chemicals (no adhesives ,no resins), what`s more ,to reduce¬†the pollution of wet blue leather hides` cuttings and trimmings to environment.
Higher Cutting Yield
More cost efficient for many applications,¬†cut from a roll not from hides for less wastage and reduced¬†costs¬†¬†( Recycled¬†leather is supplied in rolls resulting in only 5% cutting wastage compared to up to 40% wastage for leather hides¬†.)
Safety Fire Proof standards¬†
Excellent flame retardancy endorsed by British and European fire and safety standards.
Better for product consistency
Manufactured from leather fibres so unlike leather hides has no natural defects and results in minimal batch-to-batch variation¬†for a flawless finish.
Customisable design options
Bespoke colours are available plus various grains¬†and the ability to emboss with company or brand logos.
Significant fuel savings
Up to 50% lighter¬†than traditional leather,¬†recycled leather is critical in helping transport applications to lower emissions, fuel consumption and reduce their carbon footprint.
Reduces landfill costs¬†
Less wastage reduces landfill levies¬†
Recycled¬†leather`s reinforced textile core enables the leather to resist tearing and gives it greater elasticity. Ideal for heavy use applications from passenger seating to handbags and wallets.
Simply wipes clean with a dampened cloth, thereby avoiding the need for costly cleaning products and maintenance.
To reduce the killing of animals ,conforming to the policy of Animal Protection Countries and Organization.
¬† ¬†Sustainability :
We are the people behind the sustainable leather alternative.We create what people want and what the planet deserves.There is no doubt that nature`s resources are limited .Over-consumption is taking its toll on our planet.And there is an urgent need to recycle more and waste less.So that`s exactly what we do !¬†A significant amount of leather is unused and often destined for landfill.We reduces that problem by recycling tonnes of leather hides rather than wasting them.
Our commitment to sustainability:
To minimise our environmental footprint and ensure we`re making efficient use of the world`s scarce natural resources,we focus on three key areas.Such as Increasing recycled content,Lowering carbon emissions,reducing use of earth`s scarce resources.
Why need Recycled Leather on the planet?
With the¬†aggravation of environment pollution on the international agenda,combined¬†with a focus on scarce resources and protecting animals,recycled leather has entered the scene as a force for good.What`s more ,now a lot of famous brands specifically have long sought sustainable materials from recycled fabric to recycled leather,for example ,Nike used recycled fabric for shoes,named flyknit,now they are using recycled leather,named flyleather. Recycled Leather`s partner with leading brands from all of the world to help them to create extraordinary products and memorable client experiences,while¬†improving¬†the sustainability.
Who is ELFA Leather ?
ELFA LEATHER¬†is located in the ancient town of Wuxi city—-Changjing, east of Xizhang Expressway, south of Huning Expressway¬†and Shanghai Airport,the¬†traffic is very convenient.
We mainly produce a new sustainable recycled leather alternative to traditional leather in China since 2009.It is made from discarded wet blue leather off-cuts and synthetic fibers from bottles that normally end up in the landfill .It`s unique patented process employs high pressure water jets to force the recyclable leather fibers through an integral textile reinforcement core in a continuous closd-looped system with 100% of water recycled. It is a clean technology product using sustainable natural leather fibers and synthetic fibers, to save natural resources,to lower carbon emissions and to protect our planet.
We create what people want and what the planet deserves.We are the people behind the sustainable recycled leather alternative.We are on the way of social development of recycling and reusing all materials, saving scarce water resources, lowering carbon emissions and protecting the environment.We obtain the GRS certification, fully connecting¬†with the international market, applying¬†the TC certificate for¬†customers¬†timely, in line with¬†the foreign customer to the material traceability request.¬†The company’s GRS series of products including recycled leather base,coated base,and¬†finished recycled leather (¬†R-Leather), obtained a number of patent technical certificates, fully reflect the sweat and wisdom of production and¬†R & D personnel.We have established a good¬†cooperative¬†relationship¬†with¬†NK, ASICS, PUMA, KAPPA, DECKERS, CAT, KUKA, CLARKS, K-Swiss, UGG, CAMPER, BALENCIAGA, ZARA, ARMANI , ect¬†.
We never ignore the development of our empolyees in future and personal safety during the production.Every month we need to have a meeting together to summarize working plan for next month. Every season we need to do one time fire drill to strengthen our workers safety awareness.Every year we attend some exhibitions to promote our smart product recycled leather to clients.Meanwhile, it also provides more space for employees to show their talents.
In a word,we are proud of ourselves for doing some recycling products and in line with the development trend of human society.We are all working hard to protect the only planet we own. We believe that it will be better in future. ¬†¬†Come on ! Elfa Leather !